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AI-Driven Sensor Fusion · Self-Calibrating Moisture Control

Beton 4.0: First Autonomous Concrete Plant

Early Stage Development
Industry 4.0
Beton 4.0: First Autonomous Concrete Plant

The Challenge

Traditional concrete batching relies on constant human monitoring — manual moisture readings, manual cleaning schedules, and operator-dependent quality. This limits production to staffed hours, introduces measurement variability, and drives up cement costs through over-dosing as a safety margin.

The Solution

A fully autonomous batching plant designed from the ground up with Flanders Make. AI-driven sensor fusion achieves below 0.2% measurement error, self-calibrating moisture control cuts cement waste by 3–5%, and autonomous cleaning enables true 24/7 unmanned operation. From concept and architecture to partner management and business case — end-to-end innovation built on real industrial challenges.

Tech Stack

AI / Machine LearningSensor FusionIndustrial IoTPLC IntegrationFlanders Make Research Platform

Key Features

AI-Driven Sensor Fusion
Self-Calibrating Moisture Control
Autonomous Cleaning Systems
24/7 Unmanned Operation

Aspiring Results

< 0.2%
Measurement Accuracy

AI sensor fusion replaces manual readings

3–5%
Cement Savings

Self-calibrating moisture control eliminates over-dosing

24/7
Operation Mode

Autonomous systems remove staffing dependency